Monstercross Build pt. 2: New Parts & Project Management

in #hive-1777457 months ago

Heeeyho Readers! Coming by with an update from the project!


Dealing with limited resources is the epitome of this project. First, le dumb me cracked the handlebar in a crash, which drained resources meant for the now-postponed front fork. The later-in-the-list mishap: within a week our dog managed to chew my camera's SD card and a GPS unit. Bummer! More resources going into stuff that shouldn't...

Project is moving though. Limping, but advancing. I managed to restore a set of v-brakes from the early 2000's (perks of storing old parts from previous bikes). I also received some minor parts from China and more brake parts are coming (read further). The whole thing feels like assembling those magazine-distributed ship/car/airplane model kits. Did you have those around you? Modeling magazines used to issue parts each week that, in the end, completed the model. Yeah, miss a week and you're screwed.

Here's the project update with a parts table and costs so far.

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Sexy goodies


As you imagined, bicycles have dozens of parts. Keeping a list of parts in a table is the best way to manage a bicycle project (or any project). Like Jack the ripper, dividing the bicycle in sections helps in keeping perspective ahead. Sections are:

  • Transmission (shifter, cranks, bottom-bracket, chainring, chain, derailleur, casette, cable and cable housing, pedals)
  • Brakes (brake levers, cables and cable housing, brake pads, brake arms)
  • Handling (headset, handlebar, stem)
  • Body (frame, forks)
  • Seat (saddle, seat post, seat clamp)
  • Wheels and Tires

Latest additions

I presented the wheels in the first post. Today is more of a general view of what's stored for this project. Directly from China arrived a pair of beautiful aluminum brake levers — red is gonna match the theme planned for this bicycle. Also see below the v-brakes.

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Braking parts


A red seatpost clamp arrived in the same order. I guess these are going to be the only red parts; more red parts would drive attention away form other details. I'd planned to use red handlebar tape, but, at this point, dark beige is gonna look cooler. Let's see.

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Fittings


Chinese parts are incredibly well made for the price. Sure, there's junk amidst quality stuff, though reviews are plenty to guide our decisions. Stick to branded stuff and everything should be fine.

Above you can also see the stem (part that fixes the handlebar to the fork). I already had that stem from the mountain-bike, now gotta wait and see if it'll work for my fit.

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Groupset


Same for the groupset. The derailleur, shifter, and cassette came from the mountain-bike after upgrading from 11 to 12 speed. The crank arms are from the parts box, from an early 2000's Trek. The 38 teeth narrow-wide chainring is from China. I'm pretty sure 38 is not gonna be enough for higher speeds, but testing is the only way to assure.

Square-tapered bottom-brackets/cranks are quite outdated, although I see no reason to upgrade once those parts were already available.

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Wheels


Remember the wheels? They looks so freaking awesome with the 11-speed cassette installed. Quite absurd to think those rims are twenty years old. What a difference a new paintjob makes!

The frame

I never showed the frame in this blog. A new paintjob is on the plans. Going for a WWII-inspired theme. Airplane, maybe. WWII-era planes are the best in terms of paintjobs; love them all, Spirfires and P-47s mostly.

This is a 1993 Two Hard Splendid, one of the first Brazilian-made aluminum frames. Not the lightest, but rugged as fuck. I guess they didn't quite figure out the aluminum tech back then, so every tube is over-engineered. It's gonna be a fun build.

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Two Hard Splendid


Monster-cross builders generally opt for 90's cromoly frames because those are easier to modify. Early Specialized Rockhopper are great examples. There's no rule though. The fun thing about monster-cross bicycles is exactly the uniqueness and the uncertainty — you fit whatever parts you have laying around.

The only issue is frame sizes. I'm still trying to figure out the whole geometry stuff to make the bicycle as close as possible to a gravel bicycle. The above frame is 18", which is kinda small for me (I use 19", aka Large).

Wheels are 26", as opposed to the more popular 700c on gravel bikes. Why using 26s? Because it's fun! It wouldn't be a Frankenstein bicycle without parts that feel wrong.

Parts List

Well, those are the parts I have so far. Incoming are minor braking items such as brake pads and repair kit. Without the later, the braking system is complete. Check the table below.

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Click to enhance


Lemme breakdown the far left column:

  • Light green: Bought parts ready to assemble
  • Dark green: Ready-to-assemble parts that I already had
  • Yellow: Incoming parts
  • No-colour: Parts I still need

Prices in the right column are in Brazilian Real (1 USD = ~5,15 Real), so divide by 5 and there you have it. Parts marked (-) I got for free; non-priced parts are not yet quoted. The total sum of 275 dollars account for parts I already bought and parts to be bought (No-colour on the left), but are quoted.

I'm saving up for the fork + headset (~ 50 USD), to allow me to begin the new paintjob. Both need to be prepared/painted together. Tires would be awesome too; can't wait to see the wheels complete. Our dog could cooperate and stop eating stuff {laughs}.

Anyways. That's what I've got for today. I hope that you feel inspired to start a project too; doesn't need to be a bicycle.

Until next time.

Peace.


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Disclaimer: The author of this post is a convict broke backpacker, who has travelled more than 10.000 km hitchhiking and more than 5.000 km cycling. Following him may cause severe problems of wanderlust and inquietud. You've been warned.


I'm Arthur. I blog about Adventure Stories, Brazil, Travel, Camping, & Life Experiences.

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Those components are great, I think it's going to look great.

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Me encanta el avance que vas teniendo, realmente un ejemplo que debo usar, tener en el excel lo que voy obteniendo y como ir avanzando. Actualmente, estoy en espera de los cauchos, el eje central y el plato. Ya pronto, haré la segunda parte, mostrando también mi avance. Felicitaciones, el avance es espectacular. Y oye, me encanta ese piñón de 11 velocidades, 🤘😎

How is your bicycle project going? Any updates from that already?

Also curious. I think he's about to post the second part.

yessssss, I hope to have two more components to make the next post, this has me a little anxious but very happy. i'm reviewing the options to buy the handlebar and stem.

i already have the rims, they are all black, i love them. but i want to make a post with other things, not just the rims, i would like to wait until i get the sealed bolt center axle and the pedal plate. i am quite anxious to be honest, because i would like to be able to speed up getting the components a little bit.

Cool! We'll patiently be waiting for your update :)

Excel helps a lot because there's always that one little part we forgot that adds to the budget. It's easier if we keep track of everything, especially to wait for sales. Are you getting parts from Aliexpress? Can't wait to see your progress.

I'm buying some parts on amazon and others in stores in my country, I've gotten a good price and I'm planning to make the purchase with my national currency and have them sent to my city, but I think I'll buy the fork on Amazon. I'll take your recommendation and make my excel. =)

Are you going for flat bars or something else? As for the stem, look up for Toseek on Aliexpress, they have incredibly good/cheap aluminum stems in various lengths and angles and are on sale often. They also offer carbon stems.

I'm thinking about flat bars, I don't know if I'll add any accessories later, but I've seen some really good ones from $8 to $18 depending on the brand. I'll visit the site right now haha.

I already told you in part 1 how cool I think this project is. Nice that you share your project in such detail. I think this inspires a lot of other cyclists. It does inspire me at least. I don't think I will start building my own bicycle yet, but it does encourage me to do some bigger replacements myself if needed.
Looking forward to your next update!


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Yeaaaaaaah, and we are two already in the community building a bicycle. Hopefully more will come.

but it does encourage me to do some bigger replacements myself if needed

That's awesome. And saves money with a mechanic. Whenever you need any mechanical advise don't hesitate to ask me if you need.

You are making great progress. I have to admit that I am delighted with the frame, it looks so clean and durable. I would leave it in the color of the metal, just plasticize it or protect it with colorless varnish, because this way the welds can be seen very well and contribute to the appearance. Really great work on the frame, I'm honestly delighted.
I have nothing but praise for the square tapered bottom bracket, although everyone considers it a very basic component with minimal durability. I have that bottom bracket on one hardtail and although I thought it would be the first thing I would change after a few thousand kilometers, here it is still serving very well without the slightest problem after more than 100,000 kilometers :)

I have nothing but praise for the square tapered bottom bracket, although everyone considers it a very basic component with minimal durability.

People forget we used square tapered for decades before the external bearing hollowtech type. The only downsize is weight, maybe? Their design is super simple though... two bearings stuck into an axle hahaha nothing to go wrong there.

I believe that frame was polished aluminum originally. Would be awesome to restore it back, though it's painful to polish alu; not so sure about maintaining. I'm thining about something like this

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